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Epicuro : specialist products for repair, improvement and protection of all types of buildings and structures.

CONCRETE PROTECTION

This Section contains Resources for Engineers and Researchers on issues relating to Concrete Protection.

SECTION: CONCRETE PROTECTION top
Title Author Description and Summary Links
CONCRETE BRIDGE PROTECTION AND REHABILITATION: CHEMICAL AND PHYSICAL TECHNIQUES. CORROSION INHIBITORS AND POLYMERS Al-Qadi, I L; Prowell, B D; Weyers, R E; Dutta, T ; Gouru, H ; Berke, N This report deals with the improvement of existing non-electrochemical methods for protecting and rehabilitating chloride-contaminated concrete with and without concrete removal and with the development of new methods. Existing methods include deep impregnation of the concrete with a polymer or with calcium nitirite, and the new methods include corrosion inhibitor application processes and a resin concrete asphalt composite material. Field data suggest that the deep polymer impregnation can increase the service life of corrosion deteriorating decks by at least 30 years. Two methods of impregnating calcium nitite were examined in the field. In the laboratory polymer impregnated concrete was compared to other protection techniques. Five corrosion inhibitors were evaluated in the laboratory. Asphalt Portland Cement Concrete Composite (APCCC) material was designed and evaluated for physical properties and durability characteristics for different moist and dry curing periods. APCC showed higher strength properties and resistance to freeze thaw and stripping than hot mix asphalts. It also was more resistant to chloride intrusion than portland cement concrete. It is suggested that this material be used to rehabilitate existing bridge decks with hot mix asphalt preformed membrane protection systems. Document
FINITE ELEMENT MODELLING OF CONCRETE PROTECTION
STRUCTURES SUBMITTED TO ROCK IMPACTS.
Philippe Berthet-Rambaud, Yehya Timsah, Laurent Daudeville, and Jacky Mazars, Member ASCE

In mountainous areas where the falling rocky blocks constitute a major hazard, the protection systems of roads are usually rock sheds composed of over dime nsioned reinforced concrete elements. This is mainly due to the lack of knowledge of the dynamic effects caused by these falling rocks. A thick backfilling layer that prevents the direct impact of falling rocks by constituting a damping medium commonly covers the roof slab of protection structures. This allows the design of the slab with static dead loads. Recent experiments were performed on a new type of protection system characterized by a roof slab without damping medium and simply supported by a set of "fuse" steel supports. The roof slab resists directly the falling rocks impacts, which cause limited local damage to the impact zone or the yielding of steel supports. The main advantage of this protection system is to allow continuous uses of the structure trough the repair of the damaged zones in the roof slab or the replacement of the "fuse" support after each impact. The aim of the present study is to predict the structural response of the proposed system by a rigorous three-dimensional modeling of the roof slab and its supporting elements. The analysis introduces the impact load in a way similar to that of the performed experiment, and a realistic representation of the concrete behavior under dynamic loads and its corresponding damages. The comparison of the experimental measurements with those obtained from the present analysis proves the accuracy of the built model in predicting the real behavior of the protection structure.

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Durability of Concrete Structures: Investigation, repair, protection Mays, G.C. In the rapid expansion of the construction industry during the 1960s basic advice regarding cover to reinforcement and impermeability of concrete to moisture for subsequent durability often went unheeded. Today the UK is seeing the result - a <156>500 million per annum programme of concrete repair - and similar effects are being observed worldwide. The book draws together experts from the fields of concrete durability, repair and protection to provide a state-of-the-art review on current thinking, materials and techniques. The basic deterioration mechanisms and methods for the site investigation of distressed concrete structures are initially considered. Materials and techniques for repair are critically reviewed and relatively novel ideas for protection are discussed. The second part of the book is presented as a series of case studies for various structure types. They are written by those who have immediate experience of both the technical and financial difficulties of concrete repair and maintenance programmes. Purchase Here
Using Cathodic Protection to Control Corrosion of Reinforced Concrete Structures in Marine Environments Steven F. Daily Over the last ten years, cathodic protection (CP) has increasingly been used to provide long-term corrosion control for reinforced concrete structures in marine environments. CP is an electrochemical method, which can effectively stop further corrosion of the reinforcing steel regardless of the salt content in the concrete. Systems using both sacrificial (galvanic) and impressed current anodes have been successfully applied to the splash, tidal and atmospheric zones of marine structures. Document
EVALUATION OF CORROSION PROTECTION METHODS FOR REINFORCED CONCRETE HIGHWAY STRUCTURES Jennifer L. Kepler ; David Darwin ; Carl E. Locke, Jr. Since the 1970s, research projects and field studies have been conducted on different methods for protecting reinforced concrete bridges from corrosion damage. The methods include alternative reinforcement and slab design, barrier methods, electrochemical methods, and corrosion inhibitors. Each method and its underlying principles are described, performance results of laboratory and/or field trials are reviewed, and systems are evaluated based on the results of the trials. Using performance results from the studies and costs obtained from transportation agencies, an economic analysis is used to estimate the cost of each system over a 75 year economic life using discount rates of 2, 4, and 6%. Document
Sprayed Zinc Galvanic Anodes for Concrete Marine Bridge Substructures. Strategic Highway Research Program

A low-cost method for galvanic cathodic protection of reinforcing steel in concrete was examined. In this method, arc-sprayed zinc is deposited on the external concrete surface of steel-reinforced marine substructure bridge components, which are normally subject to corrosion of the reinforcement as a result of chloride ion contamination of the concrete. The concrete cover of corrosion-damaged substructure components is removed, exposing the reinforcing steel. After sandblasting, the zinc is arc-sprayed over the exposed steel and surrounding concrete, creating a 1/2 mm thick galvanic anode which is in electronic contact with the steel and in electrolytic contact with the water in the concrete pores. In this investigation, the ability of the system to deliver protective current was examined by experiments in the laboratory and at field installations at bridges in the Florida Keys. The field tests showed that the anodes retained physical integrity over at least 4 1/2 years in a subtropical environment. Typical current densities were 0.5 mA/ft 2 (0.54 9A/cm 2) on structures containing corroding epoxy-coated reinforcing steel, and 1 mA/ft 2 (1.1 _A/cm 2) on a plain rebar structure. Steel polarization decay tests with field rebar probes showed that 100 mV polarization decay was routinely achieved. The laboratory tests revealed that in the marine substructure conditions of interest, concrete resistivity does not represent a main limiting factor in the performance of the galvanic anodes. However, absence of direct wetting of the anode surface can result in long-term loss of adequate current delivery, even when the concrete is in contact with air of 85% relative humidity. The results indicate that periodic water contact (as encountered in the splash-evaporation zone of marine bridge substructures) is necessary for long-term anode performance. The method can be viewed as a competitive alternative to impressed-current cathodic protection systems, and also as a considerable improvement over simple gunite repair of corrosion-damaged substructure concrete.

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Cathodic Protection of Reinforced Concrete Bridge Elements: A State-of-the-Art Report ELTECH Research Corporation This report describes the evolution of cathodic protection of reinforced concrete bridges and its current state-of-the-art. It discusses how cathodic protection works, and the effectiveness of the technique. An extensive history of cathodic protection of reinforced concrete is included that covers all aspects of completed projects. There are sections on condition surveys, remedial action, anode systems, design aspects, operation and maintenance, and research and development nerds. All of the various types of anode systems are characterized in detail as they have been designed and constructed. The ancillary equipment common to all systems such as power supplies and monitoring equipment are reviewed. Research and development needs are addressed to bring to light the essential research work that is required to further the development and use of cathodic protection of reinforced concrete structures. Document
Evaluation and Performance Monitoring of Corrosion Protection by Fiber-Reinforced Composite Wrapping Center for Transportation Research Corrosion in reinforced concrete structures is causing deterioration of our infrastructure. Structures in or near marine environments and transportation structures on which deicing salts are used are especially vulnerable. A widely promoted method for repairing damaged structures or for protecting structures in corrosive environments is the application of fiber-reinforced composite wraps over the surface of the concrete elements. In this report, material properties and installation procedures for two fiber-reinforced wrapping systems are described. A test program for evaluating their performance for long-term corrosion protection is discussed. A field research program to analyze the effects of composite wrapping systems on the corrosion process is described. Performance monitoring with various devices to help determine corrosion conditions before and after application of the wrapping system is discussed. Document
Mitigation Techniques for In-Service Structures with Premature Concrete Deterioration: A Literature Review Center for Transportation Research

This report describes part of the work associated with Texas Department of Transportation Project 0-4069 (?Mitigation Techniques for In-Service Structures with Premature Concrete Deterioration?). The Texas Department of Transportation is interested in developing techniques for mitigating or remediating premature concrete deterioration due to alkali silica reaction (ASR), delayed ettringite formation (DEF), or both, in order to extend the life of potentially affected structures. The parts of Project 0-4069 reported here consist of: a literature search for mitigation or remediation techniques; fabrication of concrete specimens intentionally susceptible to premature deterioration; and the application and monitoring of the mitigation techniques using laboratory testing and acoustic emission (AE) procedures. Specimens were exposed to three series of environmental conditions: an indoor series; an outdoor series; and a wet/dry series. Expansion and internal relative humidity were measured to determine the efficacy of the mitigation techniques at reducing expansion from premature concrete deterioration. Based on the test results, recommendations are made for choosing mitigation treatments now, and for additional research.

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Sealers Shown to Lengthen the Service Life of Concrete Bridges Exposed to Chloride. Road Management Journal

Many steel-reinforced concrete bridges in the United States are subject to corrosion from chloride ions. This corrosion is a more significant problem in chloride-rich coastal areas and in northern states with heavier snowfall, where roads are kept free of snow and ice with the use of chloride salts. Many concrete bridges in these areas become contaminated with chlorides, which in turn begin to corrode the reinforcing steel. The corrosion affects bridge components, including the deck, abutments, beams, cross-beams, diaphragms, piers, and piles. Applying a sealer to the concrete can be an effective and initially inexpensive method of tackling this corrosion problem, thus increasing the service life of a reinforced concrete structure. However, not all sealers have an equal service life; some will require more maintenance costs and more frequent reapplications. To determine how long various sealers extend the service life of bridges affected by chloride corrosion, Jerzy emajtis and Richard E. Weyers examined generic sealer types typically applied to steel reinforced concrete bridges in the U.S. They concluded the service life of a sealer is affected by various factors, including environmental conditions, traffic wear, penetration depth, ultraviolet (sun) light, and exposure type (horizontal or vertical). Results of their investigation were reported in "Concrete Bridge Service Life Extension Using Sealers in Chloride-Laden Environments" (Transportation Research Record 1561).

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CATHODIC PROTECTION OF CONCRETE BRIDGE DECKS USING TITANIUM-MESH ANODES. Virginia Transportation Research Council. Anodes are a critical component of cathodic protection systems. A continuous research effort in Virginia is being aimed at searching for the most suitable anode for use in cathodic protection of the various types of concrete bridge components that are exposed to intrusion by chloride ions. As part of this effort, three different catalyzed titanium mesh anodes were tested, side by side, in a cathodic protection system that was designed and constructed (in conjunction with the rehabilitation of several concrete deck spans) to prevent further reinforcement corrosion-related damage to these structures. The purpose of this study was to determine whether this type of new anode is suitable for application in bridge decks, and if any of the three mesh anodes tested in this study excels over the other. Document
Evaluation of Economical and Efficient Method for Corrosion Protection of Structural Concrete. Department of Chemical Engineering, University of South Carolina Evaluation of Economical and Efficient Method for Corrosion Protection of Structural Concrete.
SimCorr ?Development of Simulation Software
Evaluation of Corrosion Rate of Galvanized Coatings and Inhibitors in Concrete Samples
Corrosion Studies in Model Solutions ?Development of Novel Inhibitors.
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ELECTROCHEMICAL CHLORIDE REMOVAL AND PROTECTION OF CONCRETE SRI International SRI International undertook this feasibility study on the injection of synergistic corrosion inhibitors for protection of concrete bridge components for the Strategic Highway Research Program (SHRP) under contract SHRP 87-C-102C. During this study, SRI developed corrosion inhibitors that can be electrically injected into concrete matrices using an in situ technique. SRI showed that such inhibitor injection can provide adequate corrosion protection to rebars embedded in chloride-contaminated concrete. It was demonstrated that inhibitors developed under this project provide 78-85% corrosion protection for the rebars. Important advantages of this technology are its novelty and nondestructive nature, and the requirement of only temporary installation. SRI believes that this technology can be improved further to provide 90-100% corrosion protection for rebar steel. The electrical field and the current density requirements are 5-10 V/cm and 0.46-1.24 mA/cm 2 (0.4-1.1 A/sq. ft.) respectively. The inhibitor injection rate increases 3-4 times when the current density is doubled. The current densities required for inhibitor injection are approximately 1,000 times higher than those used for cathodic protection, and 2-5 times lower than those used for electrochemical chloride removal. Document
LINSEED OIL PROTECTION OF CONCRETE SURFACES. NAVFAC

Report on the use of Linseed Oil in the protection of Concrete Surfaces and instructions for doing so.

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CONCRETE BRIDGE PROTECTION AND REHABILITATION: CHEMICAL AND PHYSICAL TECHNIQUES. FEASIBILITY STUDIES OF NEW REHABILITATION TECHNIQUES Strategic Highway Research Program

This study examined and developed feasible chemical methods for the corrosion protection of reinforcing steel in concrete bridges. A broad spectrum of chemicals were evaluated: corrosion inhibitors, chloride scavengers, and polyaphrons. Inhibitors were evaluated and recommendations were made. Reinforced concrete specimens were cast and subjected to repeated exposure to sodium chloride solution and evaluated to investigate the inhibitors effectiveness after removing contaminated concrete. Corrosion progress was monitored. Polyaphrons were investigated as a possible corrosion preventor/reducer inhibitor. Based on results, polyaphrons are not recommended as a practical concrete bridge treatment.

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COLD WEATHER CONCRETING Anon TIPS FOR PROTECTING CONCRETE IN COLD WEATHER There are two elements of cold weather concreting which should be a concern: (1) Setting Time and (2) Rate of Strength gain. Cold weather is defined as a period when, for more than 3 consecutive days, The average daily air temperature is less than 40 degrees F or the air temperature is not greater than 50 degrees F for more than 12 of any 24 hour period. At 32 degrees F, the rate of hydration and strength gain is very slow; and below freezing, it's nearly nil. Slab losses moisture and /or heat rapidly in cold weather atmospheres. These factors will affect strength gain and long term durability of the concrete. Document
Humectants to Augment Current from Metallized Zinc Cathodic Protection Systems on Concrete Oregon Department of Transportation Cathodic protection (CP) systems using thermal-sprayed zinc anodes are employed to mitigate the corrosion process in reinforced concrete structures. However, the performance of the anodes is improved by moisture at the anode-concrete interface. Research was conducted to investigate the effect of hydrophilic chemical additives, humectants, on the electrical performance and service life of zinc anodes. Lithium bromide and lithium nitrate were identified as feasible humectants with lithium bromide performing better under galvanic CP and lithium nitrate performing better under impressed current CP. Both humectants improved the electrical operating characteristics of the anode and increased the service life by up to three years. Document
Concrete Protection and Repair Solution ? Advanced Modified (hmw) Meth-acrylate. by George Frost, Product Development Specialist, 3M

The purpose of this article is to describe concrete problems and show that advanced high molecular weight (hmw) meth-acrylate can provide a viable solution for protecting and repairing concrete. Some publicly available information and private research is cited, including several research reports, trade journal articles by experts and reference standard documents. General industry and specific case histories are cited.

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